Tuesday, February 13, 2007

Chef Meets Bridgeport Mill - The Machining Began


Chef Meets Bridgeport Mill - The Machining Began



One of the reasons I really enjoy catering has to do with food, but not
with preparing food. In catering you must be on the cutting edge of the
game or suffer the low margin consequences of doing what everyone else
does. Catering allows me to constant explore new foods, new themes and
most important new preparation methods. I like the challenge of doing
something correctly, live in front of everyone that attends the event.
It is part ego, part challenge but most importantly, it is something I
know most competitors won't take on for fear of falling flat on their
face in the publics' eye!



And so after we finally got sushi off the ground after two years, then
finally introduced the churrasco to the world at the wedding show this
year. I have been intrigued by the Benny Hannah's type presentation for
years now. Problem for catering is the damn big equipment necessary and
the ventilation required.



So for about a year now I have been thinking on how to put tappenyaki
into catering. Not some small wasted little table side grill thingy,
but a true small version of the tappenyaki station on the floor doing
tapas of the famous Japanese Steakhouse offerings.



I would grab up an old stainless steel prep table to start yet another
project in pursuit of the EDGE!



Come along for the start of the project and as I progress I will post
other blogs on the development.



First this is the table that I picked.







An explanation is in order, I choose this old table because it is solid
stainless steel, and this drawer interested me. I wish to be able to
support the sushi station by broiling the unagi and such as required. So
I will order in the stainless and insulation to create a salamander in
place of the draw.



But for today let us concentrate on the tappen part, for me that is
stainless steel. So over to the scrap metal yard to find a piece of 310
stainless.







So I found a nice scrap piece (scrap is half the price of new) and have
it cut to 18 inches by 24 inches. Which will cover the entire drawer
area. This will allow me to use the tappenyaki burner to heat the steel
and act as the broiler in the drawer, oven unit.



But first I must change the steel into a usable piece of metal. And for
that I call on my trusty Bridgeport. (While most people have hobbies,
all mine are taken to the extreme.) So we will start to square up the
steel.















After mounting the stainless plate to the machine I begin the cutting of
the .850 inch slab to make it square. A roughing bit is required to
start.







At 2 horsepower I can tear up material with this little tool! And
nicely.







And so I will create, first two adjacent edges that meet at 90 degrees
and then finish the rectangle so all corners are right angles.



Then I will begin to insure the entire surface is the same thickness.
Since I have been building grills and cookers for years. I understand
that to skip this step is to speed the project up, but a variation of
.15 inches in thickness changes the temperature of the surface by 44
degrees. And that makes not for a good grill at all!











So the work begins to create what will be the finished grilling surface.
And several hours later this is what you end up with! I will add in the
grease grooves when that tool arrives from the supplier.









Now isn't that purdy! You bet it is, and now that it is .750 inches all
the way around, it will cook real purdy as well! While I was out I did
spec out the controls for the beast. They were in stock so I picked them
up as I will need to start plumbing the gas lines soon. I am using all
RobertShaw control. And opted to put on an oven control that allows me
to set the thermostat and have the temp probe do the heat control. I
also picked up the RobertShaw safety pilot so the gas will shut down
automatically if the pilot goes out.







All in all not a bad start to another little task that should keep us on
the cutting edge in the catering world.



'til we talk again, get out in the shop and make something, feels great
to form something to your idea!



Chef Bob Ballantyne

The Cowboy and The Rose Catering

Grand Junction, Colorado, USA

Sunday, February 4, 2007

Scallops, Slow Smoked, With Palm Sugar Mayonnaise


Scallops, Slow Smoked, With Palm Sugar
Mayonnaise!








Ah the grill, many people have sent e-mails asking why I prefer the two
chamber

Char-broil charcoal
grill?



We will explore that a little further as I describe to you the slow
smoked scallops with an interesting palm sugar mayonnaise. Follow along
as I create the Super Bowl dinner! First I was down at the market
picking up some real nice wild caught walleye fillets, when the scallops
looked at me and begged me to buy them so they did not have to sit in
the retail case any longer! What is a chef to do? So along with the
walleye I picked up a pound of the 10 count scallops.








I have been doing a lot of scallops lately. They are so sweet and cook
so nicely I just kind of got on this kick of seeing what they would
accept as a base dish. Seems like they accept about everything. So today
I decided to break out a little palm sugar and go to work on the sweet
scallops with a sweeter still glaze!








To make this a balance I had to get some solids behind the palm sugar.
So a little thinking and the whole prep seems to appear in my mind. I
throw together the mise en place for the sauté reduction to start things
off.







Basically I am using, Maui sweet onion, macadamia nuts, pineapple,
chopped crystallized dates, coconut, bamboo, and a decent size chunk of
palm sugar. Not shown cause it is already in the pan is a little dark
sesame oil.



First I sauté the macadamia nuts 'til they are starting to toast.







Then I pile in the rest of the mise en place to get things reducing and
flavors a blending!







This is basically an extraction process that will create two of the
finals I need to complete the dish. First it will create the palm sugar
sauce I need to marinate the scallops, that same sauce will also create
the mayonnaise that I will baste the scallops with and plate the scallop
with for final plating. It will also create the reduction I want to turn
into the solids for the scallop bed to be formed on the plates.



So first the reduction is drained into a pyrex mise cup for use in the
marinade and the mayonnaise.








The solids are returned to the heat where I add a microwaved sweet
potato that has been peeled and sliced. I really wanted a tight starch
to pull the sweet scallop bed together. The sweet tater was just laying
there left over from a dinner a few nights ago. That sucker gave its
life for this dish!








Chef Rant ON:



Ok folks lets not get on the microwave high horse here! I have received
the e-mails inferring it is not a real oven, it can not be used in a
real setting. To which I say "if you are that limited in ability, don't
use it!" I prefer to master something that is different, not run away
from it. While I respect those that don't want to master it, I won't
accept the bashing of the appliance from people who can not master it.
Besides they do better taters than any other method I have tried!



Chef Rant OFF:



So once the sauté has warmed up the baked sweet tater slices it is into
the food processor. Now I have one of the large 11 plus cuisinarts that
will make mounds of food. But for Christmas I got this little mini
Kitchen Aid process that only has chop blades, no slicing, dicing and
shredding for this little pup. But I have come to use it a few times a
week, fast to clean, keeps prep more toward the size for the wife and I!
A big plus when you consider I can not use an appliance without filling
it to the brim!



So into the processor with the sauté!








While that was finishing in the oven, I set myself a pot with some nice
brown rice. I figured a brown rice vegetable pilaf would be just the
starch and veggie to finish the plate.

Then I clean the small processor and get to work on my mayo, two egg
yolks, one whole egg, little lemon juice, salt, pepper, and all
vegetable oil for this one since I am infusing it with the palm sugar
reduction.








This is how she came out after mixing in the reduction sugars strained
from the sauté pan. Now it is important to let mayo sit for a few
minutes, so I busy myself getting the

Char-broil charcoal grill
set for cooking use. We are going to smoke
these scallops so I want a fire in the firebox and just heat and smoke
in the large chamber. But scallops and the salmon my son wants, require
a little more work that just smoking. I like the scallop seared and the
son likes the grill marks on the salmon. So first I open the draft and
get the firebox hot, I mean over 550F. Toss in one of my black iron fry
pans and let it heat to screaming hot (to borrow a term from Derek
Thomas) so I can do the searing and the grill marks all at once. And
that is why I love the double chamber charcoal grill, I have high heat
if I need it, I have a burner for an iron pan if I need it, and I have a
large cooking chamber!








At this point the scallops have been marinated in half the liquid from
the sauté pan, the other half was used in the mayo creation. Once they
are seared I am using one of those grill vegetable trays you can
purchase at Home Depot. This keeps the scallops (and most seafood) from
falling through the grates to the fire gods! And who can blame the fire
gods for partaking of the grilled foods from time to time? With the
smells the food gives off I am surprised they don't take all of the food
all of the time! I place the scallops and salmon on the veggie grill and
place it into the large cook chamber!








Then I place a pan rigged with mesquite wood on the firebox side.
Regular readers understand my use of the tin pan covered for maximum
even smoke time. If you are not a regular you can review the info

here about two thirds down the page.








In a few minutes the mesquite begins to add the magic! This is what we
look like as the large chamber climbs through 325 F where I will hold it
for 15 minutes or so.








And at that point I start to paint the scallops with the mayo. I will
put three coatings on the scallops, then I will sauce the area of the
plate where the palm sugar reduction will be placed in preparation for
the bedding of the scallops. All that will be finished by surrounding
the scallop bed with our brown rice vegetable pilaf! And this is what it
ends up looking like at the finish!







Four scallops plus the underlying palm sugar reduction made a very nice
sweet dish, and the brown rice vegetable pilaf gave the dish the light
sides it required! This was the first time I ever thought of doing this,
I think I would change one thing, I would have also toasted some coconut
to finish the scallop with as a garnish instead of just the mayo finish.



'til we talk again do two things, first pick up some palm sugar and mess
with it, this stuff has it all over maple sugar and make an infused
mayonnaise for yourself. It is easy to do and you will be amazed how fast
you start customizing a mayo to complement a meal you are trying!



Chef Bob Ballantyne

The Cowboy and The Rose Catering

Grand Junction, Colorado, USA

Monday, January 29, 2007

Cowboy & The Rose Catering Grand Jct CO Wedding 2007


Cowboy & The Rose Catering Grand Jct CO Wedding
07




The Cowboy and The Rose Catering finished up the Grand Junction Colorado
Wedding Show on Sunday evening January 28, 2007. The event is one of our
biggest booking shows of the year, in that it fills in the few remaining
weekend slots we have available for the 2007 calendar. And also helps
with the 2008 slots that are starting to book since last December.



No big story here year but I wanted to show a few plates that we put
together prior to the show. These are just little kitchen shots, but
they are what we do for a show like this.



The tastings lined out like this:



Chef Mike and I cut live sushi for the event



Zane carved Prime rib and brisket.



Ray served up hot wings and mini Chile relleno



The ladies served up meatballs three ways, Mediterranean sauce, Chile
sauce and bourbon cocktail sauce.



We put together some of our normal real food test plates. And after two
years of research we brought to the public the Churrasco four ways
complete with chimichurri!



A few pictures to start and I will get to other blogs as I sort through
the 300 pictures my son took.



This is the chicken and my fabricated lamb skewer:







The chimichurri sauce so popular in Argentina








Plated up a real ribeye steak plate with saffron twice baked and chef
cuts:








Also plated up a Chile Rellano plate with Mexican Rice and beans







Put together a puff shrimp platter with a take off of Jon's blueberry
shrimp, pulling together a blueberry horseradish sauce with vanilla
vodka.








Family style pork tenderloin with apple red quinoa slaw and asparagus.







Featured a whole grilled pork tenderloin sliced covered by a rose wine
cranberry sauce served with red quinoa and grilled asparagus and roasted
artichokes.








Last is the most work we have ever done, this is a picture of the
preparation for the sushi as well as the first of the tuna pieces.












This was just to give you an idea of the plates we did at the show, I
will get into the presentation pictures over the next few weeks to give
you a better feel for the entire booth, which featured a unique event
this year, Mary Lou insisted that there be something for the future
husbands this year, so for the first time we advertised and set an
entire area up for the bachelor party. Poker chips, beer, pizza, and a
lady's legs coming out of a giant "chef Al" cake!



'Til we talk again, pop the top on a brew and have a real nice steak, as
many times as I make steak I still love to look at it, smell it and eat
it! What a damn perfect dish!



Chef Bob Ballantyne

The Cowboy and The Rose Catering

Grand Junction, Colorado, USA

Saturday, January 20, 2007

Homeless Need Food Everyday Not Just The Holidays


Homeless Need Food Everyday Not Just The Holidays!




Years ago after speaking with Zane and Mary Lou they were supportive of
us volunteering at the local soup kitchen, and I am very proud to say we
all do at different times!



Well the third Saturday of the month finds me at the

Catholic Outreach Soup Kitchen
in Grand Junction, Colorado,
preparing to feed 188 people who have through some way fallen on hard
luck. Mine is not to discuss the reason for their situation, I am here
strictly to prepare a meal from whatever was donated in the way of food,
so they might have one day without hunger!



Today I have about 20 hamburger patties, and another 40 pounds of
hamburger tubes that will go out of date Monday. Starvin' Arvin's resto
donated about 4 dozen buttermilk biscuits. (Arvin turned down 50K for
the recipe a few decades back, nice biscuits. Pineapples, grapefruit,
oranges, and grapes came in and plenty of greens today with tomatoes and
cucumbers! Not really enough, I really hate it right after Christmas,
everyone thinks they helped!



WARNING CHEF RANT ON:



OK folks lets just understand that a homeless person or poor person
requires food every damn day of their lives! They can not survive
thinking how good the turkey was the week of Thanksgiving and Christmas!
They need food everyday. And any of you who are out there reading this
who think you helped at Christmas and so you are good for the year are
kidding only yourself. If you are a religious type, please realize that
you are not fooling your god by dropping something off once or twice a
year during the holidays! I am assuming that anyone's god would expect a
commitment to helping gods poor people be a life skill, not a holiday
"nice to do" thing. So please, find your local shelter or soup kitchen
and either volunteer or make a commitment to drop off some stuff once
per month for an entire year. If you can afford it, drop off big cans,
it goes to say you feed more with larger quantities for the same money.
Buy bulk if you can and do it every month on the same day like clock
work. Make a group that takes a different week every month. And then,
when there are groups for everyday of the month, you will have solved a
small part of someone less fortunate's problem. Your god will like it, I
will like it, and you will feel better about your humanity and the human
experience you offer to the world!



CHEF RANT OFF:



To the storeroom, onions yes, special request from the director "Bob
please use green beans, we have over 500 cans donated!" A couple pounds
of bacon came in, and a couple cases of yams and sweet potatoes. Then
the curveball, someone dropped off two cases of pumpkin in the can and a
thing of dried onions. Carrots, celery, and peppers. Spices and sugars,
I got plenty, flour yep. 3 number 10 cans of something called spaghetti
sauce. (I'll bet it is served right out of the can in Boston's northend!)
Three 18 packs of eggs, milk and a strange donation, three cans of
Crisco.



Quick check of the calendar shows 205 fed the day prior, it is the
weekend so this will fall off a little. I am planning for 196 clients.
OK brain work! To feed this many on 45 pounds of burger is less than
0.22 pounds per person before cooking shrink! I like to see it up around
0.5 per person after cooking. So we will go with the only logical choice
IMO.



Meatloaf is versatile, and when made correctly the fillers are just as
enjoyable as the plain hamburger. So the menu is set, meatloaf with 63
pounds of fillers! A spaghetti sauce reduction for the top of the
meatloaf, finished with a nice brown gravy featuring dried onions, and
some reconstituted dried corn! Now that is a decent meal. Plus green
beans, and candied yams. Add a Fruit salad, and a tossed green salad
heavy on the cukes and the tomatoes and they have a fairly well balanced
meal.



No cakes went out of date Friday so we did not get a single cake, not
one from a single store! Looks like we also make dessert. Pumpkin, ok how
about a pumpkin cake with pumpkin pie inside. And what to finish it? Ok
a Crisco, vanilla (real imitation) and powdered sugar frosting.



This is what it looks like at 7 AM for the start!








I am in early so I will chop the onions, celery and carrots to make up
the bulk of the filling. But at 35 pounds the veggies are coming up
light on the filler side. So we will add 18 eggs to each of the three
batches as well as 2 dozen heavy biscuits. This will bring us up to
weight!



First in is a new volunteer, since I am making a cake type thing might
as well get that going since we have to cool it prior to using a crisco
frosting. Robert tells me he likes to run the can opener, so it is his
for pumpkin, green beans, and yams. Plus the three, ah, spaghetti
sauces.








He is flying through the cans and so I start to get the mixer fired up
for the pumkin cake with pumkin pie center. And away we go.













And so it begins, the work to feed 188 souls who have lost their way a
little, some will recover to stand up and give back, others, who face
untreated mental illnesses and other addictions that have gripped them
into a spiral, will depend on the decency of people for the rest of the
lives!



I direct the mixing of the meatloaf while attending to the cakes and
green beans. The yams can wait a little as they are canned so heat,
season, and serve. And the kitchen begins to fill with volunteers.
Having the menu in my head prior to the arrival allows for efficient use
of volunteers I keep a check list in my head of what needs to be done
and in what order. As they walk through the door they are assigned a
task and then I only need check up on the progress. This allows a lot to
be accomplished in a short amount of time. Since most volunteers show up
around 10 AM and we feed at noon.








Happy to help, been with me a year now.








A married couple and their son, she comes to see how we do stuff in a
commercial kitchen. He comes to help out every month. They also bring
their daughter who helps with the milk serving line and cleans up.








Two high school seniors who have also been with me a year now.








And eventually the place is packed and the kitchen is humming. And it
starts to smell pretty damn good. I take pride in the fact the Sister in
charge of the place now makes it a point to come see what I am making,
tasting and talking, actually a quite delightful lady!



Cakes have cooled down outside and for this one I decide to layer it
three high and make two three high layered pumpkin with pumpkin pie
center cakes. They are iced, then cooled, then cut.













Of course young adults still act like kids sometimes. I run a light
hearted kitchen so with Meynard's Jazz blaring in the background they
get a little rowdy sometimes.













I think most have fun working with me in the kitchen. They keep coming
back save for the few I asked not to come back.



Of course I create a lot of dirty pots and pans while cooking like a
fiend and monitoring my prep staff to ensure at high noon the line is
ready to feed its clients! And feed them well! So I occasionally forget
something and scorch a pan. (My name is Bob Ballantyne and I have burned
quite a few dishes over the years!) Anyway the early dish pit is good,
cause you are done and only need do the pots and pans, but that does not
stop the reaction when you drop in with a carbon 12 experiment that
needs removed from the bottom.








One of the other things I have to remember is we have take out lunches
for some of the more disturbed clients. They are antisocial or can not
stay sober long enough to get into the building. But we still feed them.
Just have to ask them to stay out of the facility while we prepare and
hand out the take out dinners. And so I always assign one or two of the
students to plate up the take out.








They all have so much fun doing this! Meanwhile I pan the green beans,
and the yams. Yams were easy, yams, onions, molasses and some powdered
magarine.








This is a picture of a device called the tilt skillet, which I did not
get one for Christmas as I asked Zane for! This is such a cool piece of
equipment. I mean it does it all!



The last thing to deal with is the portioning, I do not let the
portioning up to the volunteers, so I cut it all and then send it to the
line for service.








And then we serve. This is the last two coming through the line!








And so we find ourselves having fed 188 souls today, with luck they will
return Monday for another meal! I go out front to speak with as many as
possible, they are people just like you and me after all!



If you are looking for something to do, if you find yourself like me,
children about to go on their own, empty nest they call it, realize you
need to have things to do to keep busy, I would suggest their are a lot
worse hobbies that volunteering for a day every month to feed those who
will never have what you have and probably can not even dream that large
anymore!



'Til we talk again, while going down that grocery isle, put a couple big
cans of beans or taters or fruit in the carriage and drop it off at your
local mission! Two for one chicken works well too! You will feel better
about yourself breaking the hypocrisy of Holiday helping, the homeless
and destitute will eat better, and some volunteer like me will turn it
into a meal they talk about and, if only for a few moments, forget the
struggle they face making it through another day!!!!!



Chef Bob Ballantyne

The Cowboy and The Rose Catering, LLC

Grand Junction, Colorado, USA